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35 Ton (12 Wheeler) Mining Tipper Comparison of all OEM

 Products Signa 3525.K Prima 3525.K Prima 3530.K AL 3525 BB 3528CM Eicher Pro 8035XM Blazo X 35 Remarks


Image
TML TML TML AL BB VECV MM
GVW 35 Ton 35 Ton 35 Ton 35 Ton 35 Ton 35 Ton 35 Ton GVW increased form 31 ton to 35 ton from August 2018 as per IAL norms
Wheels 12 12 12 12 12 12 12 -
Payload 23 Ton (Approx.) 23 Ton (Approx.) 23 Ton (Approx.) 23 Ton (Approx.) 23 Ton (Approx.) 23 Ton (Approx.) 23 Ton (Approx.) Payload increased by 4 ton from August 2018 due to IAL norms
Wheelbases (mm) 5580 5250 5250 5250 5175 5285 5330|5380 -
Box size (m³) 23 23 23 16|18|20|22 23 23|NA 18|22 AL offers widest range of box body option
Rock body (m³) NA NA 19 19 18 NA|18 NA -
Overall length (mm) - - - - 8085 9090|8925 - -
Overall height (mm) - - - - 2962 3752 - -
Overall width (mm) - - - - 2490 2590 - -

Engine

Cummins ISBe 6.7

Cummins ISBe 6.7

Cummins ISBe 6.7

A series CRS

iGen-6 technology


OM 926

VEDX8

mPower FuelSmart

There are 4 engines which have carried on from BS4 to BS6 (ISBe 6.7, H series, mPower

and VEDX8). There are 2 engines which is fresh in the market (A series & OM 926)


Displacement

6.7L

6.7L

6.7L

5.3L

7.2L

7.7L

7.2L

Bigger engines by Tata, Bharat Benz, Eicher and Mahindra will certainly help in boosting

performance. AL with compact engine would be able to deliver higher kmpl



Cylinders


6


6


6


4


6


4


6

6 Cylinders offers the performance & durability under heavy duty mining applications.

4 Cylinder engines are new generation compact engines which will help in achieving

higher KMPL under light and medium duty mining applications

Max. Power 250HP@2300rpm 250HP@2300rpm 300HP@2300rpm 250HP@2200rpm 282HP@2200rpm 350HP@2200rpm 276HP@2200rpm Eicher engine offers best in class acceleration and speed
Max. Torque 950Nm@1000-1700rpm 950Nm@1000-1700rpm 1100Nm@1100-1700rpm 900Nm@1200-1800rpm 1100Nm@1200-1600rpm 1350Nm@1200-1600rpm 1050Nm@1200-1700rpm Eicher engine offers the best in class load pulling & gradient climbing ability

Fuel injection system

BOSCH

BOSCH

BOSCH

-

Unitised fuel injection

DENSO

-

There was a time when FIS was dominated by BOSCH only, but

now there is full presence of DENSO and CUMMINS as well


Fuel efficiency switch

3 Mode

3 Mode

3 Mode



M Booster+

Tata, Eicher & Mahindra drivers will be able to tune engines with

FE switch depending upon load and gradient for higher KMPL



Gear shift indicator














This feature is very much required in BS6 as the driving parameters

have changed. Drivers will be able to achieve higher kmpl

if they follow the advise


BS6 Norms

Pure SCR (Vertical module)

Pure SCR (Vertical module)

Pure SCR (Vertical module)

EGR + SCR (Switch back)

Pure SCR (C type)

EGR + SCR (C type)

EGR + SCR (C type)

Pure SCR is a globally proven mechanism in bigger engines for deriving maximum performance.

from engine. EGR+SCR on the other hand helps in reducing AdBlue consumption


Clutch

430mm Organic

430mm Organic

430mm Organic

380mm Ceramic

430mm Organic

430mm Organic

395mm Organic

380 mm dia is best suitable for heavy duty mining. 395 mm

& 380 mm is suitable for loght & medium duty mining



Gear Box


G1150-9S


G1150-9S


ZF1115-9S


ZF 9S


G131 9S


ET140S9

Eaton 9S

Optional- Eaton 6S

Tata & Bharat Benz have the advantage of inhouse gearbox for

warranty resolution and parts availability. Eaton & ZF by

AL, Eicher & Mahindra however have the global track record


CGR/FGR

12.87/9.13

12.87/9.13

12.73/8.83

12.73/8.83

14.57/9.47

14.68/NA

9S- 12.64/8.84

6S- 9.01


Eicher vehicle with higher CGR/FGR is most likely to have best pulling on crawler and 1st gear

Rear Axle

RA109SRT

RA109SRT

RA210HRT

Fully floating single speed

Hub reduction axle


MT 36 610 Hub reduction

Hub Reduction Tandem

Double differential rear axle

All OEM's revamped their Rear axle post IAL for higher strength


Rear axle ratio


5.58


5.58


7.24


6.17(SR)|7.2(HR)


6.18


6.37


-

Single reduction RAR is suitable for creating a balance between load pulling and speed

under light duty mining applications. Hub reduction RAR is suitable for higher load

pulling & gradeability under heavy duty mining applications

Lift axle - - - - - - - -

Auxiliary braking

Engine brake

Engine brake

Engine brake

Engine brake

Engine brake

Engine exhaust brake

Engine exhaust brake

Tata, AL 3525, Bharat Benz & Eicher leads with engine brake as

it provides better safety, better brake liner life and higher KMPL


Front suspension

Parabolic leaf spring

Parabolic leaf spring

Parabolic leaf spring

Semi elliptical leaf spring

Optional- Parabolic leaf spring


Parabolic type leaf spring

Parabolic suspension

Parabolic leaf spring

Parabolic suspension offers better cabin comfort & longer leaf life.

Semi elliptical has rugged structure, suitable for any kind of load and surface


Rear suspension

Heavy duty TML bogie suspension

Heavy duty TML bogie suspension

Heavy Duty TML Bogie Suspension (Box)

Heavy Duty TH Bogie Suspension (Scoop)

NRS Semi-Elliptical

Optional- Bogie


Bogie suspension

Inverted bogie

Inverted bogie suspension

Optional - Bell crank


Bogie suspensions is recommended for mining applications
Chassis frame (DxWXT) in mm 285X65X7+7 - - 275X75X8+6 288X70X9 300X90X8+5 285X70X8.5+5 Eicher has the heaviest frame in this segment
Fuel tank capacity 300L Polymer tank 300L Polymer tank 300L Polymer tank 220L|300L Polymer tank 215L 315L Steel fuel tank 260L Polymer tank Eicher vehicles has the largest fuel tank where as AL and Bharat Benz vehicle has smallest fuel tank.
AdBlue tank capacity 60L 60L 60L 48L 43L 50L 50L -

Tyre

11X20 NT

11X20 NT

11X20 MT (Box)

12X24 MT (Scoop)

295/90R20 & 11R20 16PR

295/95D20 & 11x20 16PR


12X20 MT

12X20 MT

11x20 16PR

11R20 16PR


12X24 MT|12X20 MT is the most heavy duty tyre for mining application followed by 11X20 MT

Torque at wheel

CGR- 31,383 Nm

FGR- 22,263 Nm

CGR- 31,383 Nm

FGR- 22,263 Nm

CGR- 46,636 Nm

FGR- 32,348 Nm

CGR- 35,517 Nm|FGR- 22,555 Nm

CGR- 37,946 Nm|FGR- 26,320 Nm

CGR- 45,562 Nm

FGR- 29,613 Nm

CGR- 58071 Nm

FGR- NA


-

Eicher has the highest climbing and load pulling ability in Crawler,

Tata motors leads in 1st gear operation

Gradeability - - 11x20 MT= 57% / 12X24 MT= 50% 40%|48% 51.4% 75% 43% As per ARAI tested figures Eicher vehicle leads in terms of climbing ability
Turning circle dia (M) - - - 18.94 23.1 21.1 - -
Cowl/Cabin option Signa day cabin Prima day cabin Prima day cabin Day Cabin - N only Day Cabin Sleeper cabin Day Cabin No Cowl option
Tiltable cabin Easy to accessibility & service of engine and allied components
Tilt & telescopic steering Driving comfort
Adjustable driver seat Optional Driving comfort
Ventilation Blower/AC AC AC Blower/AC Blower/AC AC Blower/AC Driving comfort
Advance instrument cluster Digital clock, trip mileage, Neutral & reverse gear indication, Critical lamp indications etc.
Cruise control The feature is useful only during highway/ flat surface movements
Proximity mirror Better visibility of objects which are close to the vehicle in the front and the co-driver side
Footsteps Easy ingress and egress
USB charging port (Twin) (Twin) (Twin) Fast mobile charging with speed of 2.4V
Telematics -
Hill start assist -
Anti fuel theft Alarms customer in case there is sudden drop of diesel level in the fuel tank
Reverse parking assist Optional Beep alert inside cab during reversing, if there is any object nearby
LED tail lamp Better visibility with Tata & BB's LED tail lamp.LEDs have longer life than regular bulbs
Unitised wheel bearing Optional Optional Optional Optional No hub greasing expense for 5500 hours
Sunvisor Split Full length (Inside) Full length (Inside) Split Full length (Outside) Split Split Protection from sunlight. BB has new innovative out cabin sun visor
Power window Optional Easy to operate the window glass
Music system Entertainment on the go
Central lock Optional Ease of locking and unlocking

Driver monitoring system (DMS)







Alerts the driver through warning sound in case if the driver is not paying

attention to the road ahead or driver is feeling drowsy

Day time running light (DRL) -
Tilt switch -

Warranty

Driveline - 6Y/6K

Vehicle - 3Y/3K

Driveline - 6Y/6K

Vehicle - 3Y/3K

Driveline - 6Y/6K

Vehicle - 3Y/3K

Driveline - 4Y/6K

Vehicle - 3Y/4K

Driveline - 6Y/6K

Vehicle - 3Y/3K

Driveline - 2Y/4K hours

Vehicle - 1Y/1K hours

Driveline - 6Y/6K

Vehicle - 3Y/3K


Kept similar as BS4

Engine ODI

1st- 500 Hrs

subsequent- 1500 Hrs

1st- 500 Hrs

subsequent- 1500 Hrs

1st- 500 Hrs

subsequent- 1500 Hrs


Every 500 Hrs

850 Hrs

Every 1000 Hrs

Every 1000 Hrs

-
Gearbox ODI Every 4000 Hrs Every 4000 Hrs Every 2000 Hrs Every 3000 Hrs 2550 Hrs Every 3000 Hrs Every 1500 Hrs -

Rear Axle ODI

Every 3000 Hrs

Every 3000 Hrs

Every 2000 Hrs

Every 2000 Hrs

5100 Hrs

Every 3000 Hrs

1st 2000 Hrs

Subsequent- 3000 Hrs


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